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Q
- For which kinds of effluents do you recommend your
equipment ?
A - Mainly for all those wastewaters which are polluted
from chemicals used in INDUSTRIAL operations – Our range
however also includes equipment for water-softening in
general, for demineralizing and even for the
concentration of wine musts. In this later situation the
concentrate is a DELICIOUS MUST destined for the
production of top quality wines.
Q
- Which is the production area you mainly supply your
equipment to?
A - In actual fact there is not one only area of
production, but instead ANY industrial activity where
wastewater is generated which is forbidden to send to
the sewerage – We can say, however, that for the past 20
years of our activity most of our customers have been
found among the Companies specialized in Metal Surface
Treatments in general and in metal working.
Q
- Which International markets represent your most
successful export outlets ?
A - Well, in actual fact, all of those where the problem
of water availability is already of critical importance
, and –together with this– where there is great
attention with regard to environmental protection and
preventing water pollution – I can mention the countries
where the logo of C&G is already well known and
appreciated: France, Belgium, Spain, Poland, Slovenja,
Turkey, Greece, Indonesia, Malaysia and Brazil where we
have a sister-Company from the Group.
Q
- What does a Vacuum Evaporator do in fact ?
A – It’s very simple: it removes all the water we want
from a liquid, so on leaving the evaporator we get, on
one side, the discharge of the evaporated (and thus
re-usable) water, and on the other side a "concentrate"
– Our Evaporator can
remove the water at a running cost which is certainly
among the lowest, if not the lowest, that this
technology allows today.
Q - Which is the strongest point of your vacuum
evaporation system ?
A - There are a few "strong points" which make it of great
interest. I would say the main one is the POWER
CONSUMPTION which is extremely low, when compared to
similar technology available on the market. We do
guarantee that, with the evaporators of medium-scale
capacity, the consumption is 150 Watts per each litre of
water evaporated, and…NOTHING ELSE.
Q
- How long ago did you first introduce your vacuum
evaporator?
A - The first one was in 1979.
Q
- How many units do you estimate that you have delivered
since ?
A - Well over 600 units.
Q
- Why would an Industrial activity find any advantage in
investing in one of your vacuum evaporators ?
A - For the simple reason that where the cost for the
disposal of wastewaters is very high and where local
anti-pollution laws are strictly applied, facts and
economical calculations can show that it is certainly
possible to re-pay the investment in just over 1 YEAR !
Now any industrialist knows that it is not easy to find
a situation where this is possible, not even with
equipment intended to produce a finished product with
high mark-up value.
Q
- We have a wastewater effluent generated by our
activity of chrome electro-plating and the concentration
of chrome stays very high which obviously makes the
liquid very corrosive, even with respect to the material
you usually use in manufacturing your evaporators, i.e.
stainless steel AISI 316-L. What guarantee can you offer
against the high risk of corrosion ?
A - This is one of the main problems which our engineers
already had to face in the first stages of design and
construction of this equipment. After long and expensive
experiments we were able to find the product which
offers the best ratio quality/price which is steel type
SANICRO-SN-28 produced by SANDVIK. We can therefore
confirm that when compared to AISI 316-L the resistance
is at least 3 times more.
Q
- We have read that your the principle of evaporation
enables an enormous reduction in the volume of a
polluting liquid which one has to send and pay for
disposal by specialized companies. Can you give us a
TYPICAL example of how much the volume can be reduced ?
A - Before giving this kind of information, we would much
prefer to have a precise indication as to the contents
of the liquid and possibly to have a chance to carry out
an evaporation test using the lab-machine on site which
is available for potential customers. However, I can
still say that it is certainly possible to concentrate
even up to 20 TIMES. The average, from experience on
hundreds of wastewaters, is from 12 to 15 times.
Q
- We are a medium to small scale company, and find it
very interesting to use your principle of evaporation
for the wastewaters generated by our activity of paper
printing, but we can not contemplate having even a
single person to look after the unit because the final
costs to the company would no longer make the operation
convenient. Can you tell us what the level of automation
of your evaporator is?
A - The COMPLETE working cycle of an evaporator of the
serial-V (vertical boiler) is controlled in FULLY
AUTO-MODE by a simple and reliable PLC with relevant
software. This makes it unnecessary to have the presence
of an operative. It is obvious that, as with any kind of
"machine" we advise to make visual inspections say every
2-3 hours. I do wish to mention, however, that even in
the case of a problem there is no risk whatsoever
because the safety controls with which the installation
is equipped will stop the unit and activate relevant
alarms calling the attention of an operative.
Q
- We do not have an engineer on our company staff who
would be capable of repairing a breakdown in a machine
like the one you are proposing. If we decide to install
one of your evaporators, who should we call on for
assistance ?
A - On us, of course. Depending on the geographical
distance between your company and our activity, it will
either be our own staff or the Engineer from one of our
local Distributors. In any cases I would like to mention
that the evaporator does not have many mechanical parts
apart from the pumps, and there is no need to have a
Mechanical Engineer in the vicinity. On the other hand,
in view of the fact that the actual ""heart"" of our
system is a typical refrigeration system (very similar
to that of a domestic refrigerator) we would advise – in
an emergency – to call an Engineer who is skilled on
servicing similar systems and we would be glad to
communicate with him on how to solve the problem.
Q
- Is it possible, with your Serial-V evaporator, to
obtain concentrated DRY
muds ?
A
-
No, sorry. Not with Serial-V. We can propose one unit
from the Serial-ES instead where the boiler is arranged
horizontally. With this type of equipment the
heat-exchanger consists of a "shirt"
made of embossed stainless steel which covers the lower
half of the boiler. Due to this design the power
consumption is higher – up to approx 250 Watts per each
litre of water evaporated – but, on the other hand, it
is possible to reach the "ULTIMATE" concentration and
obtain a concentrate which is almost in a dry condition.
This will further reduce the costs of disposal with
respect to the liquid concentrate which is delivered
from the Serial-V evaporators but because the
concentrate is like a "paste" and therefore NOT
PUMPABLE, the discharge of this type of evaporator has
to be done BY HAND after opening the port-hole at the
end of the automatic working cycle. For the same reason
we have identified the maximum capacity for Serial-ES to
be 1000 litres of water evaporated over 24 hours. I
would also like to mention that in every situation where
the cost of the disposal of wastewater is really too
high and the volume is well over the limit of 1000
litres in 24 hours of Serial-ES, the best solution we
can propose is to install one Serial-V evaporator to
reduce the volume down to 1000 litres and then convey
the 1000 litres to one Serial-ES unit thus obtaining the
highest possible level of concentration.
Q
- We might be interested in installing one of your
evaporators but we need to know something more about the
possibility of RECUPERATING raw materials from spent
baths of our lines for surface treatment and electrical
deposition.
A
- I do confirm such a possibility. This is in fact one
of the 2 outstanding advantages offered by the
use of an evaporator. The units are installed in line –
for example - to process rinsing waters from galvanic
operations and these, after concentration, may be sent
back to the lines (on a "loop" system). The distillate
can be used again as water for the rinsing stage. In
this case we can recuperate both the raw material and
the water with no need to have any discharge, thereby
obtaining the typical situation of "ZERO-DISCHARGE". |